Compatibilizers amathandizira kukonza ndi kukonza utomoni wosakanikirana |Pulasitiki Technology

Othandizira atsimikizira kuti ali ndi mphamvu pakuwongolera zinthu zofunika kwambiri monga momwe PCR ndi PIR zimaphatikizira ma polyolefin ndi mapulasitiki ena.#chitukuko chokhazikika
Zitsanzo za HDPE/PP zobwezerezedwanso popanda Dow Engage compatibilizer (pamwamba) ndi zitsanzo za HDPE/PP Zobwezerezedwanso ndi Engage POE comptibilizer.Kugwirizana kuwirikiza katatu pakupuma kuchokera ku 130% mpaka 450%.(Chithunzi: Dow Chemical)
Pamene kukonzanso kwa mapulasitiki kukukhala msika womwe ukukula padziko lonse lapansi, ma resin ogwirizana ndi zowonjezera akugwiritsidwa ntchito kwambiri kuthana ndi zovuta za utomoni wosakanizidwa m'malo monga kulongedza ndi zinthu za ogula, zomangamanga, ulimi ndi magalimoto.Kupititsa patsogolo ntchito zakuthupi, kukonza kukonza ndi kuchepetsa ndalama komanso kuwononga chilengedwe ndi zina mwazovuta zazikulu, mapulasitiki ogula ambiri monga polyolefins ndi PET akutsogolera njira.
Chotchinga chachikulu chogwiritsa ntchito zinthu zobwezerezedwanso ndi kulekanitsidwa kodula komanso kowononga nthawi kwa mapulasitiki osagwirizana.Polola kuti mapulasitiki osagwirizana asungunuke, ogwirizanitsa amathandizira kuchepetsa kufunika kolekanitsa ndikuthandizira opanga zinthu kuti apange zinthu zapamwamba kwambiri, panthawi imodzimodziyo akuwonjezera zinthu zowonjezeredwa ndikupeza zatsopano zotsika komanso zotsika mtengo kuti achepetse ndalama.
Zophatikizanso zobwezerezedwansozi zimaphatikizapo ma elastomer apadera a polyolefin, ma styrenic block copolymers, ma polyolefin osinthidwa ndi mankhwala, ndi zowonjezera zochokera ku chemistry ya titanium aluminium.Zatsopano zina zawonekeranso.Onse akuyembekezeka kukhala pachiwonetsero chachikulu paziwonetsero zamalonda zomwe zikubwera.
Malinga ndi Dow, Engage POE ndi Infuse OBC ndizoyenera kwambiri kuyanjana kwa HDPE, LDPE ndi LLDPE ndi polypropylene chifukwa cha PE backbone ndi alpha olefins monga comonomers.(Chithunzi: Dow Chemical)
Ma Specialty polyolefin elastomers (POE) ndi polyolefin plastomers (POP), omwe adayambitsidwa kuti apititse patsogolo mawonekedwe a ma polyolefin monga mphamvu komanso kulimba kwamphamvu, asintha ngati ogwirizana ndi PE ndi PP zobwezerezedwanso, nthawi zina amagwiritsidwanso ntchito ndi zida zina monga PET kapena PET.nayiloni.
Zogulitsazi zikuphatikiza Dow's Engage POE, OBC-yolowetsa ethylene-alpha-olefin comonomer mwachisawawa copolymer, hard-soft block alternating olefin copolymer, ndi Exxon Mobil Vistamaxx Propylene-Ethylene ndi Ethylene-Octene POP.
Zogulitsazi zimagulitsidwa kwa obwezeretsanso mapulasitiki / ophatikiza ndi ena obwezeretsanso, atero a Jesús Cortes, wopanga msika ku ExxonMobil Product Solutions, pozindikira kuti kuyanjana kungakhale chida chothandizira obwezeretsanso kugwiritsa ntchito makiyi owonongeka ndi omwe angakhale otsika mtengo pamitsinje ya polyolefin.A Han Zhang, Director of Global Sustainability for Packaging and Specialty Plastics ku The Dow Chemical Company, adati: "Makasitomala athu amapindula popanga chinthu chomaliza chapamwamba chomwe chimakhala ndi njira zambiri zobwezeretsanso.Timapereka mapurosesa omwe amagwiritsa ntchito zolumikizirana kuti awonjezere zomwe zidabwezerezedwanso ndikusunga kupanga. ”
"Makasitomala athu amapindula popanga chinthu chapamwamba kwambiri pomwe ali ndi mwayi wogwiritsa ntchito njira zambiri zobwezeretsanso."
ExxonMobil' Cortés yatsimikizira kuti Vistamaxx yemweyo ndi magiredi Enieni oyenera kusinthidwa kwa utomoni wa namwali zitha kugwiritsidwanso ntchito kuwonetsetsa kuti zimagwirizana ndi mapulasitiki obwezerezedwanso.Ananenanso kuti ma polima a Vistamaxx amapangitsa HDPE, LDPE ndi LLDPE kuti zigwirizane ndi polypropylene, ndikuwonjezera kuti chifukwa cha polarity ya ma polima monga PET kapena nayiloni, Vistamaxx grade grafting imafunika kuti ma polyolefin agwirizane ndi ma polima oterowo."Mwachitsanzo, tagwira ntchito ndi ophatikizira angapo kumezanitsa Vistamaxx kuti ma polyolefin azigwirizana ndi nayiloni pomwe tikufuna kupititsa patsogolo magwiridwe antchito omwe ma polima a Vistamaxx atha kubweretsa pakupanga."
Mpunga.Tchati cha 1 MFR chosonyeza mitundu yosakanikirana ya HDPE yobwezerezedwanso ndi polypropylene yokhala ndi zowonjezera za Vistamaxx.(Chitsime: ExxonMobil)
Kugwirizana kumatha kutsimikiziridwa ndi makina opangidwa bwino, monga kukana kofunikira kwambiri, malinga ndi Cortez.Kuchulukitsa madzimadzi ndikofunikiranso mukamagwiritsanso ntchito zinthu.Chitsanzo ndi kakulidwe ka jekeseni wopangira jekeseni wa mitsinje ya mabotolo a HDPE.Amanenanso kuti ma elastomer apadera onse omwe alipo masiku ano ali ndi ntchito zawo."Cholinga cha zokambirana sikufananitsa ntchito yawo yonse, koma kusankha chida chabwino kwambiri cha polojekiti inayake."
Mwachitsanzo, adati, "Pamene PE imagwirizana ndi PP, timakhulupirira kuti Vistamaxx imapereka zotsatira zabwino kwambiri.Koma msika umafunikanso kulimba kwamphamvu, ndipo ma plastomers a ethylene-octene angakhale oyenera mukamayang'ana kulimba kwa kutentha.
Cortez anawonjezera kuti, "Ethylene-octene plastomers ngati magiredi athu enieni kapena a Dow's Engage ndi Vistamaxx ali ndi milingo yolemetsa yofanana."
Dow's Zhang adalongosola kuti ngakhale kupezeka kwa polypropylene mu HDPE nthawi zambiri kumawonjezera kuuma monga momwe kuyezedwera ndi flexural modulus, kumatsitsa katundu monga momwe amayesedwera ndi kulimba komanso kutalika kwamphamvu chifukwa cha kusagwirizana kwa zigawo ziwirizi.Kugwiritsiridwa ntchito kwa ma comptibilizer muzophatikizana za HDPE / PP kumapangitsa kuti kuuma / mamasukidwe akayendedwe bwino pochepetsa kulekanitsa gawo ndikuwongolera kumamatira kwapakati.
Mpunga.2. Impact mphamvu graph yosonyeza mitundu yosiyanasiyana ya HDPE yobwezeretsanso ndi polypropylene, yokhala ndi zowonjezera za Vistamaxx.(Chitsime: ExxonMobil)
Malinga ndi Zhang, Engage POE ndi Infuse OBC ndizoyenera kwambiri kuti HDPE, LDPE ndi LLDPE zigwirizane ndi polypropylene chifukwa cha PE backbone ndi alpha-olefin comonomer.Monga zowonjezera pazophatikiza za PE / PP, zimagwiritsidwa ntchito pamlingo wa 2% mpaka 5% polemera.Zhang adanenanso kuti pakuwongolera kuuma komanso kulimba mtima, Engage POE comppatibilizers monga Giredi 8100 atha kupereka phindu lochulukirapo pakuphatikizana kwamakina a PE/PP, kuphatikiza mitsinje yazinyalala yomwe ili mu PE ndi PP.Mapulogalamuwa akuphatikiza zida zamagalimoto zopangidwa ndi jakisoni, zitini za penti, zinyalala, mabokosi oyikamo, mapaleti ndi mipando yakunja.
Msika umafunika kuwongolera magwiridwe antchito ndipo ma ethylene octene plastomers amatha kutengapo gawo pakafunika kutentha kwapang'onopang'ono.
Ananenanso kuti: "Kuwonjezera kwa 3 wt.% Engage 8100 kuwirikiza katatu mphamvu yakukhudzidwa ndi kukulitsa kosagwirizana kwa HDPE / PP 70/30 kuphatikiza ndikusunga modulus wapamwamba woperekedwa ndi gawo la PP, "adaonjeza, chifukwa cha kutentha kwapang'onopang'ono, Engage POE imapereka mphamvu pakutentha kozungulira. chifukwa chotsika kwambiri kutentha kwa galasi.
Polankhula za mtengo wama elastomer apaderawa, Cortez wa ExxonMobil adati: "Pampikisano wamtengo wapatali wobwezeretsanso, ndikofunikira kulinganiza mtengo ndi magwiridwe antchito.Ndi ma polima a Vistamaxx, magwiridwe antchito a resin obwezeretsedwa amatha kuwongolera, kulola kuti utomoni ugwiritsidwe ntchito pomwe obwezeretsa atha kupeza phindu lalikulu pazachuma. ”Pamene akukumana ndi kufunikira kwa zipangizo zamakono zogwirira ntchito.Chotsatira chake, obwezeretsanso amatha kukhala ndi mwayi waukulu wogulitsa mapulasitiki awo obwezeretsedwa, m'malo mongodula mtengo monga dalaivala wamkulu, zomwe zimawalola kuti aziyang'ana pa zosakanikirana ndi machitidwe."
"Kuphatikiza pa kutha kukonzanso ma polyolefin osakanikirana, tikugwiranso ntchito yolimbikitsa kukonzanso kwa mitundu yosiyanasiyana monga ma polyolefin okhala ndi mapulasitiki auinjiniya monga nayiloni ndi poliyesita.Tapereka ma polima angapo ogwira ntchito, koma mayankho atsopano akadali pakukula.akukonzedwa kuti athe kuthana ndi mitundu yosiyanasiyana ya pulasitiki yomwe imapezeka m'mapaketi, zomangamanga, zoyendera ndi kugwiritsa ntchito ogula. ”
Ma styrene block copolymers ndi ma polyolefin osinthidwa ndi mankhwala ndi mitundu ina yazinthu zomwe zalandira chidwi ngati zogwirizanitsa kulimbikitsa ndikuwongolera kuyanjana kwa utomoni wobwezerezedwanso.
Kraton Polymers imapereka nsanja ya CirKular+ styrenic block copolymer yomwe ili ndi zowonjezera zowonjezera pakubwezeretsanso mapulasitiki ndi kukonzanso.Julia Strin, director of global strategic marketing for Kraton Specialty Polymers, akulozera ku mndandanda wa magiredi asanu: CirKular+ Compatibility Series (C1000, C1010, C1010) ndi CirKular+ Performance Enhancement Series (C2000 ndi C3000).Zowonjezera izi ndi mitundu ingapo ya block copolymers kutengera styrene ndi ethylene/butylene (SEBS).Amakhala ndi mawonekedwe apadera amakina, kuphatikiza mphamvu yayikulu m'chipinda kapena kutentha kwa cryogenic, kusinthasintha kuti agwirizane ndi kuuma ndi kukhudzidwa, kukana kupsinjika, komanso kusinthika kwachangu.Zogulitsa zozungulira + zimaperekanso kuyanjana kwautomoni wambiri kwa pulasitiki, PCR ndi zinyalala za PIR.Kutengera giredi, atha kugwiritsidwa ntchito mu PP, HDPE, LDPE, LLDPE, LDPE, PS ndi HIPS, komanso ma resin a polar monga EVOH, PVA ndi EVA.
"Tawonetsa kuti ndizotheka kukonzanso zinyalala za pulasitiki zosakanikirana za polyolefin ndikuzibwezeretsanso kukhala zinthu zamtengo wapatali."
"Zowonjezera za CirKular + zomwe zimatha kubwezeredwanso zimalola PCR kuti igwiritsidwenso ntchito pokonzanso makina ndikuthandizira mapangidwe azinthu zopangidwa ndi polyolefin, zomwe zimapangitsa kuti PCR ipitirire 90 peresenti," adatero Stryn.utomoni wosasinthidwa.Kuyesedwa kwawonetsa kuti zinthu za CirKular + zimatha kutenthedwa mpaka kasanu kuti zigwiritsidwe ntchito pafupipafupi. ”
Mitundu yosiyanasiyana ya CirKular + ndiyowonjezera utomoni wambiri kuti ikweze mitsinje yosakanikirana ya PCR ndi PIR, yomwe nthawi zambiri imawonjezedwa pa 3% mpaka 5%.Zitsanzo ziwiri zobwezeretsanso zinyalala zosakanikirana zimaphatikizapo jekeseni wopangidwa ndi 76% -PCR HDPE + 19% -PCR PET + 5% Kraton + C1010 ndi chitsanzo cha 72% -PCR PP + 18% -PCR PET + 10% Kraton + C1000..Mu zitsanzo izi, notched Izod mphamvu mphamvu chinawonjezeka ndi 70% ndi 50%, motero, ndi zokolola mphamvu chinawonjezeka ndi 40% ndi 30%, pamene kusunga kuuma ndi kuwongolera processability.Kuphatikiza kwa PCR LDPE-PET kunawonetsanso magwiridwe antchito ofanana.Zogulitsazi zimagwiranso ntchito pa nayiloni ndi ABS.
CirKular+ Performance Enhancement Series idapangidwa kuti ikweze mitsinje yosakanikirana ya PCR ndi PIR ya polyolefins ndi polystyrene pamlingo wowonjezera wa 3% mpaka 10%.Mayeso aposachedwa opangira jekeseni: 91% -PCR PP + 9% Kraton+ C2000.Mapangidwewa ali ndi kuwongolera kwa 110% pakuwongolera modulus pazogulitsa zomwe zimapikisana."Mapulogalamu apamwamba a rPP pamagalimoto ndi mafakitale amafunikira kuwongolera kotere.Izi zitha kugwiritsidwanso ntchito pakuyika, koma ndi zofunikira zochepa, kuchuluka kwa C2000 kudzachepetsedwa, "adatero Streen.
Kraton + ikhoza kusakanizidwa kale kapena yowuma ndi pulasitiki yokonzedwanso isanapangidwe, kutulutsa kapena ngati gawo la zobwezeretsanso, Stryn akuti.Chiyambireni kukhazikitsidwa kwa CirKular + zaka zingapo zapitazo, kampaniyo yakwanitsa kukhazikitsidwa koyambirira m'malo monga ma pallet a mafakitale, zonyamula zakudya ndi zakumwa, zida zamagalimoto ndi mipando yamagalimoto a ana.CirKular + itha kugwiritsidwanso ntchito m'njira zosiyanasiyana kuphatikiza jekeseni kapena kuponderezana, kutulutsa, kuumba mozungulira komanso kuphatikiza.
Polybond 3150/3002 ndi gawo la SI Gulu la ma Polybond osinthidwa ndi mankhwala a polyolefin ndipo atha kugwiritsidwa ntchito ngati chomangira komanso chowonjezera.Ndi maleic anhydride yomezanitsidwa polypropylene yomwe imapangitsa polypropylene yobwezerezedwanso kuti igwirizane ndi mitundu yonse ya nayiloni.Malinga ndi a John Yun, manejala waukadaulo ndi chithandizo chaukadaulo, pamlingo wogwiritsiridwa ntchito wa 5%, amawonetsa mphamvu yopitilira katatu ya Izod ndikusintha mphamvu yaku Izod.Irfaan Foster, yemwe ndi mkulu woona za chitukuko cha msika, ananena kuti ntchito yoyamba ndiyo kuletsa phokoso lagalimoto.Posachedwapa, yakhala ikugwiritsidwa ntchito pophatikizananso ndi polypropylene ndi nayiloni zophatikizira zapansi, zida zapansi, komanso kumbuyo kwa ma dashboard.
Kalasi ina ndi Polybond 3029, maleic anhydride yolumikizidwa ndi polyethylene yolimba kwambiri yomwe idayambitsidwa zaka ziwiri zapitazo ngati chowonjezera chothandizira kugwirizanitsa kwamitundu yamatabwa-pulasitiki.Malinga ndi Yun, zikuwoneka kuti kampaniyo ili panjira yoti igwirizane ndi 50/50 PCR/HDPE yoyera.
Kalasi ina ya comptibilizers imachokera ku titaniyamu-aluminium chemistry, monga titanate (Ti) ndi zirconate (Zr) catalysts zoperekedwa ndi Kenrich Petrochemicals ndipo zimagulitsidwa kwa ma compounders ndi moulder.Zogulitsa za kampaniyi zikuphatikiza chothandizira chatsopano mu masterbatch kapena mawonekedwe a ufa omwe amakhala ngati chowonjezera chogwirizana ndi ma polima osiyanasiyana, kuphatikiza ma polyolefins, bioplastics monga PET, PVC ndi PLA.Kugwiritsiridwa ntchito kwake mu PCR kusakanikirana monga PP / PET / PE kukukulirakulira, malinga ndi pulezidenti wa Kenrich ndi mwini wake Sal Monte.Izi zimanenedwa kuti zimawonjezera zokolola za extrusion ndikuchepetsa nthawi yozungulira jekeseni.
Ken-React CAPS KPR 12/LV mikanda ndi Ken-React KPR 12/HV ufa akuti akubwezeretsa PCR kukhala momwe idakhalira.Monte adati mankhwalawa ndi chifukwa chophatikiza chothandizira chatsopano cha LICA 12 cha alkoxy titanate chokhala ndi chitsulo chosakanikirana chomwe ndi "chotsika mtengo kwambiri.""Timapereka ma granules a CAPS KPR 12/LV muchuluko kuyambira 1.5% mpaka 1.75% ya kulemera konse kwa zinthu zonse zobwezerezedwanso zomwe zawonjezeredwa mu nkhokwe, monga masterbatch, ndikuchepetsa kutentha ndi 10-20%, kuti kumeta ubweya ukhalebe. wa anachita osakaniza.Amagwira ntchito pamlingo wa nanometer, kotero kuti kukameta ubweya wamagulu kumafunika, ndipo kusungunuka kumafuna torque yayikulu. ”
Monte akuti zowonjezerazi ndizogwirizana bwino ndi ma polima owonjezera monga LLDPE ndi PP ndi ma polycondensates monga PET, organic and inorganic fillers, ndi bioplastics monga PLA.Zotsatira zodziwika bwino zimaphatikizapo kutsika kwa 9% kwa extrusion, kuumba jekeseni ndikuwotcha kutentha komanso kuwonjezeka kwa 20% pa liwiro la kukonza kwa ma thermoplastic ambiri osadzazidwa.Zotsatira zofananira zidapezedwa ndi kuphatikizika kwa 80/20% LDPE/PP.Nthawi ina, 1.5% CAPS KPR 12/LV idagwiritsidwa ntchito kuwonetsetsa kuti ma resin atatu a PIR amagwirizana: filimu yosakanikirana ya LLDPE, 20-35 MFI yosakaniza jekeseni yopangidwa ndi polypropylene copolymer lids, ndi PET chakudya foldout cholongedza cha thermoformed.Pogaya PP/PET/PE osakaniza mpaka 1/4″ kukula.mpaka ½ inchi.Flakes ndi zosungunuka zimasakanizidwa mu ma pellets opangira jekeseni.
Tekinoloje yowonjezera ya Interface Polymers 'yovomerezeka ya diblock yowonjezera akuti imagonjetsa kusagwirizana kwachilengedwe kwa ma polyolefin pamlingo wa maselo, kuwalola kuti asinthe.(Chithunzi: interfacial polima)
Business Distribution SACO AEI Polymers ndi omwe amagawira okha Fine-Blend ku China, omwe amapanga mitundu yambiri yofananira ya polypropylene, nayiloni, PET, engineering thermoplastics ndi biopolymers monga PLA ndi PBAT, kuphatikiza zophatikiza zobwezerezedwanso, zowonjezera ndi ma chain extenders.adatero woyang'anira gawo la bizinesi Mike McCormach.Zinthu zothandizira zimaphatikizapo zosagwira ntchito zofananira, makamaka zotchinga ndi kumezanitsa ma copolymers kapena ma copolymer mwachisawawa omwe satenga nawo gawo pakupanga mankhwala akasakaniza ma polima.BP-1310 ndi chitsanzo pomwe milingo yowonjezera ya 3% mpaka 5% imapangitsa kuti kulumikizana kwa zophatikiza zobwezerezedwanso za polypropylene ndi polystyrene.Zowonjezera kuti zigwirizane ndi zosakanikirana za PE/PS zobwezerezedwanso zikupangidwa.
Fine-Blend reactive compatibilizers amathandizira kuti azigwirizana pochita zinthu ndi namwali polima panthawi yosakanikirana, kuphatikiza ECO-112O ya PET, polycarbonate ndi nayiloni;HPC-2 kwa ABS ndi zobwezerezedwanso PET comptibilizer;ndi SPG-02 yopanga polypropylene ndi polypropylene recycled.PET yogwirizana.Ali ndi magulu a epoxy omwe amatha kuchitapo kanthu ndi magulu a polyester's hydroxyl kuti apititse patsogolo kulimba komanso kugwirizanitsa, adatero McCormach.Palinso CMG9801, maleic anhydride kumtengowo polypropylene kuti akhoza kuchita ndi magulu amino nayiloni.
Kuyambira 2016, kampani yaku Britain ya Interface Polymers Ltd. idapanga ukadaulo wake wowonjezera wa Polarfin diblock copolymer, womwe akuti umagonjetsa kusagwirizana kwachilengedwe kwa ma polyolefins, kuwalola kuti agwiritsidwenso ntchito.Zowonjezera izi za diblock ndizoyenera kwa namwali komanso zowonjezeredwa za polyethylene ndi polypropylene, mapepala ndi mafilimu.
Wopanga filimu wamkulu akugwira ntchito yokonza mafilimu ambiri popanda kutayika kwakukulu kwa zokolola.Mkulu wa Chitukuko cha Bizinesi a Simon Waddington adati ngakhale potsitsa pang'ono, Polarfin yathetsa ma gelling, vuto lomwe limalepheretsa kukonzanso kwa mafilimu a polyolefin pogwiritsa ntchito mapulasitiki osakanikirana."Tawonetsa bwino kuti zinyalala za pulasitiki zosakanikirana za polyolefin zitha kubwezeretsedwanso ndikusinthidwa kukhala zinthu zamtengo wapatali pogwiritsa ntchito ukadaulo wathu wowonjezera wa Polarfin."
Malinga ndi ExxonMobil's Cortes, kuyanjana (mwachitsanzo Vistamaxx yokhala ndi PE/PP yobwezerezedwanso) kumatha kuwonetsedwa ndi makina opangidwa bwino monga kukana kwamphamvu.(Chithunzi: ExxonMobil)
Pakupanga mapasa wononga, mainjiniya ambiri amazindikira ubwino wokhoza kukonza zinthu zomangira.Izi ndi zomwe muyenera kudziwa posankha magawo a ndowa.
Yang'anani mawonekedwe a malo ndi / kapena akanthawi kuti apereke zidziwitso pofufuza zolakwika zamalumikizidwe kapena kudziwa chomwe chimayambitsa mavuto.Njira yodziwira ndi kuchiza chifukwa chodziwika ndikuzindikira kaye ngati vutolo ndi lalikulu kapena lakanthawi.
Insight Polymers & Complexers amagwiritsa ntchito ukadaulo wake mu chemistry ya polima kupanga zida zam'badwo wotsatira.


Nthawi yotumiza: Jul-28-2023